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Civil-Comp Proceedings
ISSN 1759-3433
CCP: 92
PROCEEDINGS OF THE FIRST INTERNATIONAL CONFERENCE ON SOFT COMPUTING TECHNOLOGY IN CIVIL, STRUCTURAL AND ENVIRONMENTAL ENGINEERING
Edited by: B.H.V. Topping and Y. Tsompanakis
Paper 41

Application of Takagi-Sugeno Fuzzy Logic Systems for Diagnostics of Machine Tools

T. Czyszpak and A. Sokolowski

Department of Machine Technology, Silesian University of Technology, Gliwice, Poland

Full Bibliographic Reference for this paper
T. Czyszpak, A. Sokolowski, "Application of Takagi-Sugeno Fuzzy Logic Systems for Diagnostics of Machine Tools", in B.H.V. Topping, Y. Tsompanakis, (Editors), "Proceedings of the First International Conference on Soft Computing Technology in Civil, Structural and Environmental Engineering", Civil-Comp Press, Stirlingshire, UK, Paper 41, 2009. doi:10.4203/ccp.92.41
Keywords: fuzzy logic systems, neural networks, diagnostics, machine tools.

Summary
This paper presents the application of Takagi-Sugeno fuzzy logic (FL<T-S>) systems [3] for machine tool diagnostics and monitoring. Introducing the conducted research, it is important to point at its general character because the research combines both, some specific approaches to the fuzzy logic reasoning and selected examples of fuzzy logic application [2].

Selective characteristics of the applied methods and approaches are presented in the first part of the paper. Besides T-S fuzzy logic systems, the Mamdani fuzzy logic reasoning [1] and feed forward back propagation (FFBP) neural networks are discussed. Since the general basis of the considered methods is known, the discussion focuses on methods for their automatic design. Such an approach reflects the main goal of the research conducted, i.e. the research aimed at revealing the capability of FL<T-S> systems to generalise the knowledge provided in the form of measured data.

In the next part of the paper several tests are depicted. Both, the classification task as well as the approximation task were considered. The Takagi-Sugeno systems were applied for tool wear diagnostics. Here, a problem of classifying drill wear during multi-spindle drilling was analysed. Next, an example of thermal deformation diagnostics of a grinding machine was studied. The FL<T-S> fuzzy logic system was used to model the relationship between temperatures measured in selected points of the machine and the undesirable changes in the workpiece diameter. Finally, Takagi-Sugeno systems were applied for positioning error detection in the high speed feed axis. In this case the measured temperatures and the position of the table determined in the computer numerical controlled (CNC) machine were the inputs to the systems. The FL<T-S> systems were to estimate the error of positioning, i.e. the difference between the real position and the position determined in the CNC. As it may be noticed, knowing such an error allows the position in order to achieve desired accuracy of machining to be easily corrected.

It is important to recall that the results of tests of Takagi-Sugeno fuzzy logic systems were compared to the results achieved with, above mentioned, FFBP neural networks and Mamdani fuzzy logic systems. Such an approach allowed the emphasis of the advantages and disadvantages of all methods considered and the wide assessment of the applicability of Takagi-Sugeno fuzzy logic systems for machine tool diagnostics.

References
1
E.H. Mamdani, "Advances in the linguistic synthesis of fuzzy controllers", Int. Journal of Man-Machine Studies, 8, 1976.
2
A. Sokolowski, "On some aspects of fuzzy logic application in machine monitoring and diagnostics", Journal of Engineering Applications of Artificial Intelligence, 17, 429-437, 2004. doi:10.1016/j.engappai.2004.04.016
3
T. Takagi, M. Sugeno, "Fuzzy identification of systems and its applications to modelling and control", IEEE Trans. on Systems, Man and Cybernetics, 15, 1985.

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