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ISSN 2753-3239
CCC: 1
PROCEEDINGS OF THE FIFTH INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 21.24

Spalling defect of head-hardened rail in railway turnouts

M. Messaadi1, M. Steenbergen2 and I. Shevtsov3

1MSMP-EA7350, Arts et Métiers ParisTech, Lille, France
2Delft University of Technology, Section of Railway Engineering, Faculty of Civil Engineering and Geoscience, Delft, The Netherlands
3ProRail, Department of Civil Technology, Infra Management Rail-Systems, Utrecht, The Netherlands

Full Bibliographic Reference for this paper
M. Messaadi, M. Steenbergen, I. Shevtsov, "Spalling defect of head-hardened rail in railway turnouts", in J. Pombo, (Editor), "Proceedings of the Fifth International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Edinburgh, UK, Online volume: CCC 1, Paper 21.24, 2022, doi:10.4203/ccc.1.21.24
Keywords: head-hardened rails, turnouts loading, rail surface defects, surface and sub-surface cracking, non-metallic inclusions, non-metallic inclusions, surface hardness profile.

Abstract
This paper investigates the spalling degradation process that could be involved in railway turnouts. By considering the network’s failed rails, metallographic examinations revealed the development of subsurface micro-cracks attributed mainly to the non-metallic inclusions. Using Murakami & Yanase equations, the critical size of inclusions leading to the subsurface initiation is discussed in the case of a headhardened rail (350HT) and a standard one (R260). Our findings suggest that the available studies, such as the Kitagawa-Takahashi diagram, overestimate this size on the rail’s top surface.

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