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Civil-Comp Conferences
ISSN 2753-3239
CCC: 1
PROCEEDINGS OF THE FIFTH INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 21.18

A finite element thermomechanical study on the development of polygonal wear

C. He, Z. Yang, P. Zhang, S. Li, M. Naeimi and Z. Li

Section of Railway Engineering, Delft University of Technology Delft, The Netherlands

Full Bibliographic Reference for this paper
C. He, Z. Yang, P. Zhang, S. Li, M. Naeimi, Z. Li, "A finite element thermomechanical study on the development of polygonal wear", in J. Pombo, (Editor), "Proceedings of the Fifth International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Edinburgh, UK, Online volume: CCC 1, Paper 21.18, 2022, doi:10.4203/ccc.1.21.18
Keywords: polygonal wear, 3D-finite element, vehicle-track, dynamic modeling, thermal effect, wheel-rail contact, contact pressure, wear development.

Abstract
Polygonal wear is a common type of damage on the railway wheel tread, which could induce wheel-rail impacts and further components failure. This study investigates the dynamic interactions between a polygonal wheel and a smooth rail with a finite element (FE) thermomechanical model. To analyze the influence of the thermal effect on wheel-rail contact pressure and wear depth, different material properties (i.e., elastic, thermal-elastic, elasto-plastic and thermo-elasto-plastic) are employed in the FE simulations. The results indicate that elasto-plastic material property should be considered in the polygonal wear study because the wear depth near the crest of the polygonal profile can be overestimated by using the elastic models. Thermal softening in the FE model may increase the contact pressure and the wear depth, which should also be involved to accurately predict the evolution of the worn profile along the wheel circumference. This study contributes to the prediction of polygonal wear development and provides some new insights into the mechanism of polygonal wear.

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