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Civil-Comp Conferences
ISSN 2753-3239
CCC: 15
PROCEEDINGS OF THE SEVENTH INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 3.5

Temperature Field Reconstruction in Railway Wheel at Tread Braking via Adjoint-Based Heat Flux Identification

M. De Lara Todt, E. Landström Voortman, R. Lundén and T. Vernersson

Department of Mechanical Engineering/CHARMEC, Chalmers University of Technology, Gothenburg, Sweden

Full Bibliographic Reference for this paper
M. De Lara Todt, E. Landström Voortman, R. Lundén, T. Vernersson, "Temperature Field Reconstruction in Railway Wheel at Tread Braking via Adjoint-Based Heat Flux Identification", in J. Pombo, (Editor), "Proceedings of the Seventh International Conference on Railway Technology: Research, Development and Maintenance ", Civil-Comp Press, Edinburgh, UK, Online volume: CCC 15, Paper 3.5, 2026, doi:10.4203/ccc.15.3.5
Keywords: railway wheels, tread braking, heat transfer, hot stops, thermal localization, inverse problems.

Abstract
Non-uniform heating during tread braking leads to complex thermomechanical loading conditions and damage mechanisms.$\,$Replicating these effects numerically is challenging because the heat flux at the wheel–brake block interface cannot be measured directly and must instead be inferred from temperature data.$\,\,$To address this, the present work introduces an adjoint-based inverse heat transfer method to reconstruct the transient temperature field on a railway wheel tread subjected to prolonged drag braking.$\,$The braking heat flux is parameterized using a truncated Fourier series in the circumferential direction and a sinusoidal lateral bias across the tread.$\,$The coefficients are calibrated by minimizing the discrepancy between simulated and measured mid-tread temperatures from a brake-roller test rig.$\,$The inverse problem is formulated as a PDE-constrained optimization problem and solved efficiently using an adjoint method with checkpointing, enabling gradient-based optimization over long braking durations. The reconstructed temperature fields show good agreement with mid-tread measurements at multiple braking times, capturing the dominant circumferential temperature variations and providing a consistent basis for analyzing thermal localization under tread braking conditions.

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