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ISSN 2753-3239
CCC: 15
PROCEEDINGS OF THE SEVENTH INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 10.12

Image-Based Crack Analysis of Railway Contact Wires Using a Two-Stage U-Net

Y. Yang1, W. Liu1, J. Liu1 and T. Xin2

1Department of Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
2Standard Metrology Institute, China Academy of Railway Sciences, Beijing, China

Full Bibliographic Reference for this paper
Y. Yang, W. Liu, J. Liu, T. Xin, "Image-Based Crack Analysis of Railway Contact Wires Using a Two-Stage U-Net", in J. Pombo, (Editor), "Proceedings of the Seventh International Conference on Railway Technology: Research, Development and Maintenance ", Civil-Comp Press, Edinburgh, UK, Online volume: CCC 15, Paper 10.12, 2026, doi:10.4203/ccc.15.10.12
Keywords: railway catenary wire, keyframe extraction, crack segmentation, skeletonization, deep learning, geometric measurement.

Abstract
The railway catenary system is essential for continuous electric power supply, and regular inspection is required to maintain safe and reliable long-term operation. As the component in direct contact with the pantograph, the contact wire is exposed to repeated mechanical and electrical loading, making surface cracking an important condition indicator. However, contact wire videos from operating railways are difficult to obtain. This paper therefore uses laboratory cyclic-loading videos as a controlled crack observation platform. We extract maximum-stroke keyframes to construct standardised contact wire keyframes for crack analysis. Standardised contact wire image regions are then segmented using a two-stage U-Net model, followed by mask cleaning, skeletonisation and pixel-level geometric measurement. The workflow provides measurable crack information for a safety-critical current-collection component, offering a basis for future real world contact wire inspection and maintenance decision support.

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